Novelties at the stands of INNOFORM® Trade Fair Exhibitors
MLLDPE material, this kind of material offer better performance, improving the tensile strength, durability, and optical properties. They are great also as a supplement to improve the properties.
Measuring tools - Gauges are commonly used as necessary equipment for new molds. They allow for making detailed measurements of the manufactured details. Prepared in response to exorbitant quality control requirements. They are characterized by ease and speed of work.
1. BP-CAM 2018
2. MegaCAD 2018
3. RobotCAM 2018
BP-CAM 2018. In the new version control of the EDM made by ZAP-BP, there are several new options. The most important is the ability to define changes in drilling parameters. The options allow you to indicate points or entire sections, where machining will take place with changed parameters. This is particularly important when processing multi-layer materials.
MegaCAD 2018. New version - new products: an extended module of dynamic Drag & Drop design, especially in the 3D range; defining your own 3D tools; dynamic connections of parts and assembly; many other functions and options; a new version of the BP-CAM 2018 application; new RobotCAM application.
RobotCAM 2018. The RobotCAM application is used to create NC programs for machining holes using a robot SwiftRoll X1 (made by Krais Company). SwiftRoll X1 is a fully automated machine for tube expanding, pipe cutting and pipe welding. The RobotCAM application allows you to create NC programs based on an available drawing and/or based on known dimensions. RobotCAM is based on the CAD program - MegaCAD.
Stratasys F123 series 3D printers use FDM technology adapted to industrial applications. The devices are equipped with solutions known from Stratasys production systems. The quality and repeatability of the print meets ISO standards.
1. KENtip FS wiertło modułowe
2. Duo-Lock system modułowego frezowania
3. 7792 Frez High-Feed
KENtip FS modular drill. An innovative solution in the field of drilling. Maximum performance and long tool life, even in unstable conditions.
Duo-Lock modular milling system. Technology that significantly increases milling speed and durability of the tool. For the first time, the modular milling system can achieve efficiency similar to the latest generation of carbide milling cutters.
7792 High-Feed mill. The 7792 mills are the best solution when it is important to shorten the cycle time or removing the maximum volume of material in the shortest time. The ideal solution for roughing molds and dies.
1. I³ MicroClean an innovative, compact and efficient precision dry ice cleaning machine
2. Cold Jet’s Automated Cleaning and Surface Preparation Systems
Cold Jet’s Automated Cleaning and Surface Preparation Systems were developed to improve quality and lower operating costs for manufacturers with paint lines. Our automated systems eliminate the need for power washing or chemical cleaning prior to painting, thus saving companies up to 50% on their cleaning costs. Our systems can safely remove a variety of contaminants from the parts, including oil, dust, release agents, fingerprints, etc. without causing part surface damage.
METROLOG X4 i-ROBOT - Inline Robotic Inspection Solution. The METROLOG X4 i-ROBOT technology is suitable for all industrial robots. It is perfectly suited for all applications requiring flexibility and productivity while providing high metrological accuracy. The METROLOG X4 i-ROBOT measuring system is based on a high speed acquisition laser scanner or touch probes attached to a multi-axes robot wrist. The measuring accuracy is provided, either by a separate tracking camera following the laser sensor box equipped with positioning LEDs, or by a laser tracker system
1. Press brake PS 0838
2. ETM 60 MEMOLI
Universal bending machine for bending pipes and profiles ETM 60 MEMOLI. Construction of steel and solid machine. The tool can be changed quickly. Bending up to 180 ° in one operation. 40 programs with 5 bends each. Bending speed 4 seconds 90 ° without loading. Bending capacity: Ø 60 x 4 mm / 2.25 ".
Proposal for injection molds and die casting molds producers: certified graphite POCO Graphite, Tokai Carbon and graphite machining service. For companies that do not have a machine to graphite - we provide graphite electrode milling service, including electrode construction or based on ready-made 3D customer models. We use EROWA/3R systems. We guarantee proper selection of graphite and optimization of EDM process through graphite training at customer's place.
1. Multicouplings from German manufacturer RTC Couplings
2. The Cooling Factory technology
3. Hot-runner controllers
4. Orca Temperature System
Multicouplings from German manufacturer RTC Couplings. Multicouplings are a convenient, easy to use and above all fast system enabling connection of 3 to 12 circuits of water, oil or air at one time. Our offer includes Multicouplings adapted to many connection standards, both compatible with the German, American and French systems.
The Cooling Factory is a futuristic technology able to manage the entire cooling system of a plant, keeping the temperatures of the mold and oil circuits separate. It has an integrated structure and has been engineered to maximize energy savings by using : free – cooling, inverter for pumps , scroll compressors and brushless fans.
The NOLDEN company, the newest partner of EMPLAST, offers hot-runner controllers from single up to 120 zones.These are innovative devices enabling full process control, including servodrives, as well as the necessary diagnosis and mould memory.
The newly developed Orca Temperature System features high levels of flexibility and offers complete monitoring of your manufacturing processes. You can temper between 4 and 120 different process channels. The system is easily compatible with a remote – controlled tempering device.
1. The series of ENGRAM END MILLS: HI FEED MASTER
2. The series of ENGRAM END MILLS: BLUE MAGIC
The series of ENGRAM END MILLS: HI FEED MASTER, designed for highly productive machining of steel with hardness from 35 to 63 HRc, with extremely high feeds. Thanks to Nanocomposite coating, special geometry of double-radius blades and optimized carbide, it provides excellent results in roughing molds and dies.
The series of ENGRAM END MILLS: BLUE MAGIC designed for machining hardened and tempered steel, alloyed steel for hardness up to 52 HRc. The special Nanocomposite coating BLUE MAGIC allows to get a high resistance to temperature oxidation and high cutting speeds.
Heat Pins in GAMARTTHERM system are super-thermal conductors used in plastics processing. The speed of heat transfer in Heat Pin excess of several hundred times the rate of a solid copper bar of the same geometry. As a result, the moulding surfaces very quickly obtain the temp. specified for the processing requirements. Installing the Heat Pins inside the screw thermostats the screw transferring the excess heat from the parts where the mass may overheat, to parts with lower temperature. The improvement of working conditions is visible immediately, plastic processing process proceeds smoothly.
The new Z920/… manifold blocks make it much easier to design flexible cooling circuits. The manifold blocks are compatible with the HASCO cooling elements and can be extended as required through their modular plug-in system. The central inflow/outflow via the manifold block enables shorter hose lengths. The clear arrangement of the cooling lines ensures greater safety at the workplace and more reliable production.
1. Hybrid machine - LUMEX Avance – 25
2. Steel hardening and nitriding services in vacuum furnaces
3. Center for precision milling
Hybrid machine - LUMEX Avance – 25. It is the only device in the world that combines the functionality of a 3D printer - printing using laser sintering technology with, an ultra-fast milling machine. The device sinter laser metal powder, creating a model, while it’s edges are milled at high speed to create complex surfaces.
In the second half of 2018, HPT Innovation will offer steel hardening and nitriding services in vacuum furnaces. Vacuum Hardening Furnace: dimensions of usable space 600x600x900; maximum gross weight of the load 600 kg, maximum temperature of the furnace 1300oC. Vacuum Nitriding Furnace: dimensions of usable space 600x600x900; maximum gross weight of the load 600 kg; maximum temperature of the furnace 750oC; nitriding with a Zeroflow® method.
In 2018 HPT Innovation expanded the offer by precision milling. Center for precision milling: possibility of precision milling of materials hardness 60 HRC; performing surface parameter Ra comparable to achieved after time-consuming manual processing
InAutom Poland company supports business of its customers in the field of professional injection molding equipment for 30 years. A novelty in the offer is fully electric injection molding machine from famous for reliability Tederic brand. They ensure high precision and stable process; enable high speed injection and shorten cycle times. Tederic electric molding machines are also eco-friendly: they save from 30% to 70% energy in comparision with hydraulic machines.
New slim DF 8 series nozzles with the patented MultiPower heater. With less space required, fewer heating zones in some cases and lower production input for the mould maker, These nozzles provide improved performance in operation.
Our solution to demould undercuts and threads are time and cost saving collapsible cores. Each core will be designed individually and according to the article. You are accompanied by our experts from conception to find design and you will be provided specific solutions for various applications. Cycle time will be reduced to a minimum. In order to provide an offer, we require a significant drawing and / or 3D Data.
DRILLTRONIC is the only integrated drilling and tapping units equipped with an innovative system developed with an articulated arm to give maximum working flexibility.
MoldMaker.eu system - an innovative system of remote reading of counters working on injection molds. Provides current preview of production on forms. Tool for supervision and maintenance of forms.
The F-Plates from Meusburger are the ideal material for making a mould base. These come complete with pillar and screw holes and are available from stock in sizes 96 x 96 mm to 996 x 1196 mm. Another advantage which Meusburger offers is the wide range of materials with 29 materials. Additional side-drilled mould bases with almost quadratic space utilisation save in many cases the use of the next larger mould.
We do not limit ourselves to solutions available on the market and we actively build devices that support dedicated mass production. We have created a patented feeding system that allows for repeatable and quick production of forging parts on automatic CNC lathes. This hybrid technology joins the advantages of plastic production (low material cost) and precise machining (high repeatability).
The new ARM cutters are multifunctional, high-performance tools for machining molds and dies, ensuring stable machining even at high feeds. Individual design as well as advanced technical parameters provide high cutting performance and effective chip control. It ensures high machining economy due to four-edge cutting inserts, which are available in versatile range.
1. TAV Digital, the new standard of Variable Angle Heads by O.M.G.
2. THM95... ProCUTter end mills line with irregular geometry
THM95... ProCUTter end mills line with irregular geometry. Milling cutters with new asymmetrical geometry with higher performance and tool life at the same time reducing vibration generated in cutting process. Suitable for milling in wide range of steels and alloy steels, cast iron, aluminium, etc. Perfect for contouring, trochoidal processing or circular interpolation, as well as for grooving.
1. Industrial 3D printer Factory 2.0
2. Filament with added carbon fiber
3. Filters and a new head module for Factory 2.0
OMNI3D introduces new materials compatible with Factory 2.0, industrial 3D printer. CF-PA-12 – filament with added carbon fiber, a high-strength material recommended due to low shrinkage and stiffness. Second one is ABS-20s with soluble WS-20 support. The use of soluble support material allows even greater geometrical freedom in industrial 3D printing and facilitates the modeling process.
Filters and a new head module for Factory 2.0. OMNI3D provides CARBON+HEPA filters for its industrial 3D printer and HT head working with the temperature up to 500 °C. Presented options allow to improve the quality of work with the Factory 2.0 3D printer and enable 3D printing from materials requiring high temperatures. The solutions are optional.
1. Turning hardened materials with CBN inserts
2. Turning non-ferrous materials with PCD inserts
3. “SMARTCUT” TOOLS
Turning non-ferrous materials with PCD inserts (polycrystalline diamond). Inserts with cutting edge made of PCD (polycrystalline diamond) are suitable for machining of aluminium alloys, non-ferrous metals, glass and carbon fibre reinforced, magnesium alloys, zinc. PCD inserts are two to three times harder than carbide inserts. These are suitable for machining in very stable cutting conditions. PKD1 - universal grade for roughing and finishing in one tool. Recommended for alluminium alloys containing less than 13% silicon. PKD2 - grade recommended for composite materials, alluminium alloys containing more than 13% silicon.
The universal single edge turning tool PAFANA “SMARTCUT” for drilling in full material with the possibility of internal turning, transverse turning, longitudinal turning. Advantages for the Customer: the reduction of the tooling costs resulting from the use of a single tool for many technological treatments, the ability to perform a flat bottom of drilled hole, the reduction of the machine’s setup and programming time, a wide range of drilled holes in full material from Ø8 to Ø32 mm, directional cooling through the tool ensures the correct chip and hot removal from the machining zone.
1. The ER-VMC series machining center
2. CNC cylindrical grinder, type OGC
The ER-VMC series machining center thanks to its many unique and very practical technical solutions (eg cross table construction, inner spindle fins - PATENT or column multi-layer intensive ribs structure - PATENT) stands out on the market in terms of accuracy and stiffness. It works great when machining molds, dies or in tool shops and production lines. It can also be equipped with a rotary and pan-tilting table enabling full 4-axis and 5-axis machining.
CNC cylindrical grinder, type OGC. Numerically controlled machine, wide range of models and accessories. Easy dialog programming with process visualization (step by step completes the parameters of grinding cycles). Heavy grinder body ensures rigidity and minimize vibration.High quality grinding with hydrostatic guides for maximum smooth and precise movement. Equipped with automatic workpiece measurement system, which improves machining quality and productivity, as well as anti-collision system for increased safety.
Lubritool for automatic lubrication of tool clamping systems - RÖHM - Stand number: 61
Innovative Lubritool for automatic lubrication of tool clamping systems. Lubritool is swapped in automatically directly from the tool magazine of machining center and provides the HSK clamping set with the ideal amount of lubrication in just a few seconds. The fact is that after around 75 hours of operation or alternatively 20 000 tool changes, HSK clamping sets should be serviced to ensure the process reliability.
+ GF + Mikron VCE 1600 Pro - 3-axis CNC MILLING CENTER - RYBACKI CNC PARTNER USŁUGOWE FREZOWANIE CNC - Stand number: 77
1. Revtool slotting machines
2. Tools for deburring holes
3. Cutters with a protective ring
4. Xebec abrasives
5. Toodle Mini spindles
6. Yamato burnishing tools
7. The Yamato modular burnishing tools
8. Revtool cutting tools
9. Michigan deburring tools
10. Flexible brushes
11. Xebec abrasive brushes
12. Borries marking units
Revtool slotting machines allow for low-cost customization of a lathe, milling machine or other machine tool for slotting simple as well as complicated shapes. It does not overload the machine, because the thickness of the cutting layer is around 0.1 mm.
Tools for deburring holes. A wide range of possibilities, different applications and degrees of difficulty approaching the surface. We offer tools that are perfect for removing post-processing disks.
Cutters with a protective ring are ideal for deburring cross holes or for the opening of various types of holes. Due to use of a protective ring, the those deburring tools do not scratch the inside of the openings, but works where it needs to.
Xebec abrasives, incl. ceramic stones. It is an innovative product that is suitable for precise surface smoothing. These tools do not contain a binder but are abrasive itself. Thanks to this, the tools do not clog with spoil and always have 100% of the cutting surface.
Toodle Mini spindles. A small tool that enabes with coolant or compressed air to upgrade tools cutting powet up to 75,000 RPM. Shank diam of 3.4 or 6mm.
Yamato burnishing tools are an innovative chipless technique of smoothing surface. Even with a finishing allowance of 0.01-0.02, a uniquely smooth surface can be obtained. With the burnishing process, we obtain surface strengthening and protective elevation against corrosion.
The Yamato modular burnishing tools, thanks to the constantly developed design works, allow you to perform work in details of larger shapes. The innovative system of internal springs allows for the safe conduct of microplastic processing on machine tools.
Revtool cutting tools. Innovative and patented technology allows for much longer and repeatable chiseling work. Thanks to these drives, machine drives are significantly saved, which until now have been significantly loaded with reciprocating motion in the form of machining.
Michigan deburring tools with adjustable blades aggressiveness. Innovative technology in sharp deburring of cross-cut or exit holes and entry into openings. From now on, after drilling or casting operations, you can quickly get rid of chips, shavings, burrs or perform delicate controlled chamfering.
Flexible brushes with abrasive balls. The proven design and innovative abrasive materials used in production mean that despite the classical design they are still an innovative tools for efficient processing of deburring, smoothing or correction of roughness in many fields.
Xebec abrasive brushes is a constantly developed lineup of tools based on ceramic bristles. Thanks to ceramic fibers, it is possible to carry out precise surface finishing processes after machining. The material used for their construction does not require coolant, additionally has a lower carcinogenic risk than other materials used for the production of this type of tools.
Borries marking units are reliable devices for using in automotive industry, plastics processing, aerospace, general industry. The technologies of mechanical marking used are innovative technology, without any carcinogenic risks as in the case of lasers.
New Perfomax drill. Increase your drilling parameters and boost tool life with Seco’s new Perfomax indexable insert drill with optimized chip flutes for optimum chip control and evacuation.
Double – sided round inserts. Double negative positioning in the pocket seats allows the design to incorporate an extra insert per diameter when compared to the R2xx.29. Additionally safe and user-friendly indexing that saves time and provides trouble-free operation.
1. Thermoregulation of injections moulds - RMI, MCI
2. Thermoregulation of injections moulds - HTM
3. Thermoregulation of injections moulds - NCI
4. Industrial robots
Thermoregulation of injections moulds - RMI, MCI - Multi-couplings for thermoregulation of moulds. Using of multi-coupling is the best way to reduce time needed to change mould thereby increase productivity of IMM. Additional benefit of this solution is avoiding error connection.
Thermoregulation of injections moulds - HTM – Multi-coupling for high temperature circuit. This is a new solution for high temperature fluids up to 300˚C. Couplings have valves with flat surface, this solution ensure safety during connect and disconnect operations . Foolproof keying system to prevent any connection error in the event od use of several plates on the same tool.
Thermoregulation of injections moulds - NCI – Distributor for thermoregulation circuits. It’s unique design allow to create highly optimize system for thermoregulation circuits with centralized connection. Every module can be swiveled around the main axis.
Industrial robots - The newest generation of collaborative robots. Our fast and precise TX2 robots are the next generation of 6-axis robotic arms. This new line of robots is redefining performance with an ideal combination of speed, rigidity, size and precision. These collaborative robots have unique features that make them adaptable to all industries.
1. Piggy One is a device that uses the latest ultrasonic technology
2. Printing The ORLAS CREATOR®
Piggy One is a device that uses the latest ultrasonic technology, PiggySonic Mark3 it's reliable polishing ultrasonic system and PiggyWelder 3 it's precision device for welding and repairs. Those devices will ensure excellent results and will save your time and money during the process of welding, polishing or grinding.
The ORLAS CREATOR® is the first affordable 3D metal printing machine, specifically designed for small and medium businesses. A full AM solution comprising a wireless control and an award winning CAD/CAM system.
1. Makita - wireless AWS system
2. Micrometer MDH-25M
3. Telecentric 70K
4. PRECITOOL laser marker machine
Makita - wireless AWS system. Enables wireless connection of the vacuum cleaner and power tool using bluetooth so that the vacuum cleaner starts automatically when you start the power tool. The transmission range is up to 10 meters.
Micrometer MDH-25M. It delivers higher accuracy without sacrificing operability, by using Mitutoyo`s innovative and world’s only 0,01 μm resolution ABS rotary sensor and highest accuracy screw machining technology which reduces instrumental error to just 0,5 μm. Its highly rigid frame and high performance constant-force mechanism enable more stable measurement.
Telecentric 70K. TeleCentric, the centric clamp for 5-sided machining. Due to the construction and the centric telescoping spindle, the disturbing contours remain independent of the chuck capacity. Excellent accessibility is ensured from all sides. The quick jaw change system fitted as standard reduces tooling times and increases flexibility.
PRECITOOL laser marker machine is ideally suited for precise and quick marking and engraving on metals, plastics, leather, glass and others. Its small dimensions and low weight allow easy transport and work at the site where the device is needed the most. Methods provided by marking machine are: engraving / ablation, foaming, annealing, discoloration.
UniFirma AS system - UNIFACTOR S.A. - Stand number: 107
UniFirma AS system: concealing sales prices and purchase prices for individual system users. The second extension of the system is the scaling of the resolution of the production panel.
1. Industrial 3D Printer VSHAPER 270
2. VISI 2018 R1
VISI is CAD CAM software solutions for the Mold & Die industries. It offers a unique combination of applications, fully integrated wireframe, surface and solid modelling, comprehensive 2D, 3D and 5 axis machining strategies with dedicated high speed routines. VISI 2018 R1 has been enriched with many new improvements, including reverse engineering functions, numerous improvements in the Blank module to develop non-linear bends, revision of the algorithm for the Flow module - reduction of calculation time by 40% and new, improved machining
1. The new user interface CADMOULD® 3D-F
2. The hot- runner system manufacturer, WITOSA
The WADIM PLAST company for the first time during the INNOFROM fair will have the pleasure to introduce a new partner company, a hot- runner system manufacturer, WITOSA company
1. Generator BP16p for wiping machines
2. Discharge block for electric discharge cutters
Generator BP16p for wiping machines. The BP16p generator extends the capabilities of WAP BP cavity machines by: creating executive programs based on G and M codes, automatic change of operating parameters during the machining process, conducting the drilling process along any section in the machining space. In addition, it offers storage for up to 20 runtime programs in the internal memory of the controller.
Discharge block for electric discharge cutters. Generator BP05d- a new solution of the discharge block allows you to achieve greater efficiency with a better surface. Performance increase up to 100mm2 / min with low operating costs (PLN 4 / hour work). Composite materials can be processed.